Happy holidays!

A bearded sea Barron who bares a slight resemblance to a young St. Nick has been bashing out frames for Christmas lights.
Being the scraggly pirate Blacksmith I am.. making some really cool things out of metal is the best way to spend the holidays.. you may know I love working with steel. If festive decoration is your thing “The Holiday light store” carries lots of fun stuff like Santa shimmying down a chimney (animated legs a flailing), reindeer, castles, planes, trains and helicopters… dolphins and pumpkins with Santa hats, presents, golf clubs (Yes!), Santa’s and elves of every variety.. Dinosaurs… a horse, candy of all sorts and more! You’ve got to see it. Even a whole wild west town complete with jail, church, saloon, bank and stables. Custom pieces to boot. Check out the website – The Holiday Light Store! Those of you in the NC area be sure to visit Hill Ridge Farms for their festival of lights.

Joy to the World
Joy to the World
Statue of liberty
Statue of liberty
Musical notes
Musical notes

misc5 misc4 dragon 3d-star fish castle peace china joy to the world whodat crawfish pot hearts misc2 misc merry christmas reef barn moose the king

Another masive project was this 3 piece extinct herbivore
Another massive project was this 3 piece extinct herbivore
Designing a making dinosaurs has been a real highlight for me
Designing a making dinosaurs has been a real highlight for me
I didn't do it
I didn’t do it
Playing around
Playing around a bit with candy cane parts

reindeer

 

Swinging the ol' ball pien
Swinging the ol’ ball pien
The deer making jig.
The deer making jig.
I felt patriotic.
I felt patriotic.
Merry Pumpkins!
Merry Pumpkins!

I got to help out around the forge and anvil at the Joel lane house again this month for their Christmas open house
Joel lane house Christmas open house
Solvar, Erica and I demonstrated flint striker forging and heat treating.
Solvar’s advice to new smiths.

A flower candleholder wall hook

I made this flower candle holder and wall hook not so long ago. Here’s how:
I started by forging a leaf out on the end of a piece of flatbar
I then forge welded about 21″ of the bar stock over onto itself. I tapered the end and cut a small indent close to halfway to prepare for the next weld.
I folded it over once again and forge welded it.
After welding was complete I started to form a fishtail with the crosspein.
The bar is now about 1/2″x1/2″ and I still needed to punch a hole and trim the fishtail with a chisels (not photoed)
The bar was then folded and welded for a third time. This is a bit more time-consuming than jump welding smaller stock to a 1/2″x1/2″ base would be I imagine, but the finished product would look different.
I forged the hook and I can start shaping the stem to the flower. When bending the hook I noticed it was about 20 degree off horizontally when mounted flat on the wall. Instead of straightening it out and redoing it I just twisted it to the right angle. This gave an undesirable line that I refined later.
The bulk of the work is done.
This isn’t an occult blacksmithing ritual. I cut out a small semi-circle for the flower and drew a star to mark the pedals.
I used snips and a punch to form the flower. It took a little sanding too.
Rose candle hook 11
A crosspein on a stump gave the pedals texture.
rose candle hook 12
I cut off the excess stem and bent it around to secure the flower. (You can also see a steak turner I made a while before I could finish the hook and candle holder).
These little scented candles come with a thin metal pan that I glued into the center of the flower using JB-weld.

I’ll get a better picture of it mounted sometime soon I hope.
I’ve got some more projects to post eventually and some more how-to stuff too.
(update)
1119121118a
–Greg

Hot Diggity Dawg

A cordial ‘gent and I got together not so long ago. He’s retired but still works as a hot dog vendor. When he dropped in with a real nice custom cart in tow. It was a simple enough task and a while later I’d finished. He asked for one thing done but mentioned some other things he’d like done. I told him I’d make him something simple and affordable to get the job done, and something with a little more visual appeal.












I went ahead and made something to keep the condiment cooler open to the appropriate height since the fella mentioned it.



I really like making functional stuff. It’s satisfying to make a tool to specifications and attempt to make it visually appealing. But it’s difficult for me to put a price tag on the stuff I make. It’s this odd double standard in my mind on value. I got into this kind of work because of a sort of independence. I’ve always liked making things and it never made sense to me buying something or paying someone to do something I could do myself. If someone needs something I don’t ever want to send them home empty-handed; I’m not the type to take advantage of someone who needs help. But I’m a man who wants to build a business out of a hobby so I have to think about money. With as much of myself that’s intertwined into everything I do it’s almost enough to make me feel a bit like, pardon me, a whore. How do you put a price tag on a piece of yourself? Especially if you’re the sort of person that prefers to make things instead of buy ’em. I understand a majority of the factors to consider but I’m no true business minded man. The next day I gave the ‘gent a price for any two of the three pieces, and another price for all three. The fellow kindly took all three and seemed satisfied.

–Greg

So hot steel leaves wilt

It’s been darn near a hundred in the shade lately. But I’ve been trying to stay hydrated by the forge. I’ve been practicing leaves. And well I have some more stuff for the ugly side of my next installment the good, bad and the ugly. But I liked these from the other day:

hand forged leaf hooks

 

leaf hook start
leaf hook start

 

leaf hook fire welded
leaf hook forge welded

 

leaf hook hole prep
leaf hook punch prep
leaf, ballpein, tongs, holdfast
leaf hook punch
hand forging leaf hooks
leaf hooks in the works

–Greg

Dixie Classic Fairgrounds NCABANA

This past saturday was the 2nd quarterly meeting for NCabana at the Dixie Classic Fairgrounds in Winston-Salem, NC. It was a long drive be so very worth it! I love to see blacksmith shops, backyard, historic recreations, modern. They all have something to offer any person interested in any level of metal work. I took lots of photo’s and listened intently to the demonstrations. Hobbyist, professional metal workers and artist were all gathered together with a common goal of building a better and more informed community. The world of steel is better for each of these meeting and I was really happy to be a part of it!
The morning air wasn’t yet thick with humidity or heat when I first arrived and started exploring the grounds. There were many antique machines and aged building relocated to the area that caught my eye. But I took the most pictures of the shop itself.
A few of my favorite simple machines caught on camera:
A hand cranked drill simply stamped No 22, aptly made in Salem, Ohio by The Silver manufacturing company.


These bellows simply looked inspiring, I’d love to make something similar.

A treadle hammer I got a chance to try out!

The first demonstration was luckily enough on leaves and flowers. Something I’ve been working on trying to get develop a style before finishing my mothers fireplace tools. Gail Wall did a great job showing how she works sheet metal into beautiful organic forms.

Keith Roberts followed Gail demonstrating a barley twist, then he stuck around to help out Andy Phillips demonstration hardy tool creation. Giving pointers on working with a striking team. They made quick work of some rather large stock, working together like they’d done it a hundred times.
An example of a barley twist incorporated in a larger design:

Striking while the iron is hot… Very hard:

I learned a bit about annealing copper, spying an impromptu neat little folded form spiral being made over lunch, sorry no photos. My mind was beginning to wander toward the BBQ being served, but I couldn’t pry myself from where the action was!

Mr Roberts was back to wrap things up by giving a demonstration on demonstrating of all things! It was really a sight, his enthusiasm was contagious despite my heavy eyelids. He managed to inform and entertain in such a captivating way that was almost like stepping into the midway of a carnival produced by the History channel.



I stayed ’till well into the afternoon and when it was time for the long drive home. I really hope to post some more. I’ve got a lot of little projects to update and introduce. Writing, like blacksmithing, doesn’t come naturally to me. I admire good writers as much as I do craftsmen and women. Both require technique, style and attention to detail that these poor eyes don’t always have. With dedication and practice I hope to improve. Between poor eyesight, moderate dyslexia and a fumbling level of natural dexterity it sometimes feels like an uphill journey. But it’s on the long roads traveled that the destination when approached seems all the more gratifying!

–Greg